Description
The process steps and processing scope of the jam fruit production line may vary depending on the fruit variety, product type and production requirements, but generally covers key steps such as cleaning, pitting, crushing, mixing, sugaring, cooking, cooling, packaging and sterilization.
| Raw material | Raspberry, strawberry, blueberry, wolfberry, mulberry etc. |
| End product | Juice, beverage, paste, jam, dried berry |
| Processing capacity | From 20 T/day to 1500 T/day |
| Juice yield | 85% raw fruit (15% as waste, peels and seeds) |
| End package | Aseptic bag, metal can, glass bottle, PET bottle, etc. |
Flowchart
Berry Juice Processing Line
FRESH BERRY ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
The jam production line can usually process the following products:
- Jam: Use fruits to make jams of various flavors, such as strawberry jam, raspberry jam, apricot jam, etc.
- Pulp: Cook, blend and grind the fruits to make puree with a delicate taste, which can be used in food processing and baking.
- Jam: Make jams of various flavors, such as apple jam, plum jam, etc. by crushing, cooking and processing fruits.
- Dried fruits: Slice or cut the fruits and dehydrate them to make dried fruits, such as dried apples and raisins.
- Juice: Press or squeeze the fruits to make juices of various flavors, such as apple juice, orange juice, blueberry juice, etc.
- Jelly: Use fruit berries, juice and colloid raw materials to make jelly, such as strawberry jelly, lemon jelly, etc.
These products are common processed products of jam production lines, with a wide market demand, and can be produced according to the characteristics and needs of different fruits.
Process Description
- Cleaning: Simultaneously, segregate unsuitable berries and relocate them to designated areas to reduce labor costs.
- Crushing: Executed meticulously with hammering methods, the crushing step is safeguarded with nitrogen gas shielding for preservation.
- Juice extraction: Utilize specialized techniques to extract juice efficiently, optimizing juice yield.
- Sterilization: Employ cutting-edge UHT instant sterilization technology to maintain the juice's color and flavor authenticity.
- Filling: Following juice extraction, deploy a sterile filling apparatus to store the juice in sanitized large bags, prolonging the juice's shelf life.
Company Information
Shanghai Gofun Machinery Co., Ltd. is a renowned company specializing in the production and export of fruit and vegetable processing systems. We are experts in providing complete automated solutions customized for the processing requirements of juices, purees, and pulps. Our production lines are known for their top-notch quality and competitive advantage, offering daily capacities ranging from 60 to 1500 tons.
Our services encompass the full spectrum of activities, from constructing packaging facilities to fabricating, installing, commissioning equipment, and establishing fully functional production lines. We provide efficient implementation strategies for fruit and vegetable processing, utilizing high-quality materials and equipment suitable for a wide range of produce including tomatoes, apples, pears, plums, coconuts, mulberries, and more.
With a commitment to excellence, our reputation has earned recognition from clients both locally and internationally. Our machinery has successfully penetrated markets across Asia, Africa, South America, and Europe.
Our Services
Pre-Sales Service
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Comprehensive engineering services
2. Installation supervision
3. Operator training
4. Overseas technical support
5. Overseas equipment maintenance
6. English engineers provide technical support
Product Tags:
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Customized Multifunctional Industrial Blueberry Sauce Processing Machinery Images
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